Mechatron

Mechatron Valve Seat Cutting Machine

Key Features

1. The specialty of our Machine Bodies-they are built with the best graded Iron Casting.

2. All the Casted parts are heat treated (stress relieving), the advantage being absolutely no cracks will appear on the body due to which we can avoid vibrations, leading to long lasting of the machine.

3. The Centering Guide Stem is made of a combination of carbide and steel the benefit being there will No damage leading to Perfect centering

4. The Head Movement is pneumatic due to which we can operate easily, avoid noise ultimately saving a lot of time

5. Digital Centering – because of which we can perform the work at a faster pace, also the centering will be perfect

6. The Tip Holder and Tip Cutter is specially designed to make the cutting angles 30 and 45 degrees accurate.

7. Variables Speed Motor used as the main spindle motor which will help in varying the rpm as we desire

8. For perfect Depth Cutting you can use the DRO (digital) or mechanical dial indicator which helps in obtaining the preferred depth.

Technical Records	MV 2&3	MV 2&6
Spindle	60 mm	70 mm
Maximum Spindle Travel	130 mm	150 mm
Maximum Spindle Slant	20 Degree	30 Degree
Distance from table to Spindle	350 mm	410 mm
Minimum Seat cutting dia	14 mm	18 mm
Maximum Seat cutting dia	40 mm	80 mm
Spindle Speed (variable)	25-200 rpm	50-300 rpm
Spindle Head Travels (Front & Back)	40 mm	60 mm
Spindle Head Travels (Left &Right)	800 mm	1000 mm
Clamping Block Travels (Front & Back)	130 mm	150 mm
Clamping Table Size	500X1000 mm	600X1100 mm
Electrical Requirements	3 Phase, 5Amp, 1 HP	3 Phase, 5Amp, 1 HP
Air Requirements	100 psi 4 Bar	100 psi 6 Bar
Spindle Motor	0.75 kw/ 1HP	0.75 kw/ 1HP
Floor space requirement	1100 mmX800 mmX2000 mm	1300 mmX1000 mmX2200 mm

Optional Accessories

Vacuum Tester

Depth Measurement Set (Mechanical & Digital)

Tool Grinder

Carbide Stem

Touch Screen

Tower Light

Lapping Unit

Single Cylinder clamping plate

Customary Accessories	MV 2&3	MV 2&6
Air Gun set	1 No	1 No
Allen Key set	1 Set	1 Set
Digital Centering system-IMPORTED	1 No	1 No
Single Cylinder clamping plate	1 No	Nil
Guide Stem-STEEL	5 No	10 No
Cutting Tool (45 Degree)-IMPORTED	2 No	2 No
Cutting Tool (30 Degree)-IMPORTED	Nil	1 No
Chamfering Tool (45 Degree)-IMPORTED	Nil	1 No
Phasing tool (90 Degree)-IMPORTED	Nil	1 No
Ball Head-IMPORTED	1 No	2 No
Tip Holder-IMPORTED	2 No	3 No
Spanner 22-24	1 No	1 No
Tool Setting Fixture-IMPORTED	1 No	1 No
Cutter Blade Removal Screw Driver-IMPORTRD	1 No	1 No
Stainless Steel Spring	6 No	6 No
PB Bush	4 No	6 No
Lifting hole cover	1 Set	1 Set
Suction Cup-Bellow Type	1 No	2 No
Job Support plate	2 No	2 No
Levelling Bolt	4 No	4 No

Mechatron Vertical Boring Machine

Key features

1. Our Vertical Boring machines are Heavy Duty precision made and accurate automotive service machine especially designed to rebore the engine block.

2. The Base and Column of the machine are of high grade casting and are accurately machined, hard and ground guideways for smooth travel of Boring head.

3. The Gears and Shafts in the boring head housing are of Alloy Steel they are heat treated and finely ground to give backlash less movement of the slides

4. Quality Bellows give a protected coverage for the guide ways

5. The Spindle speed and feed are independent of each other which ensures better surface finish and quickens the boring operation.

6. We can customise the allignment of the particular job To avoid any vibration and to achieve better boring accuracy tappered jigs are used for gear box fixing allignment.

7. Push buttons switches are used for easy operations.

8. At the time of setting the bore centre ,appropriate reading will be displayed automatically on the dial.

9. Our qualified and experienced engineers ensure the best quality and trouble free operation

Technical Records	Model MB-2&3	Model MB-3&4
Boring Capacity (Standard)	Dia 36-110 mm	Dia 36-110 mm
Boring Capacity (Optional)	Dia 25-150 mm	Dia 20-180mm
Max Boring Head Travels	350 mm	450 mm
Max Distance from Spindle Centre to Column	280 mm	300 mm
Spindle Speed (Variable)	30-300 rpm	25-300 rpm
Spindle Feed	0.06 mm/revolution	0-50 rpm (Variable Feed)
Table Traverse (Longitudinal)	650 mm	750 mm
Working Table Size (LxW)	650X300	750X300
Spindle Motor Capacity	0.75 kw/1 Hp	0.75 kw/1 Hp
Rapid Motor Capacity	0.19 kw/0.25 Hp	0.19 kw/0.25 Hp
Height of Machine	1500 mm	1800 mm
Length of Machine	1350 mm	1500 mm
Width of Machine	1100 mm	1200 mm
Net wt (Approx)	1300 Kg	1500 Kg
Gross wt (Approx)	1500 Kg	1700 Kg

Optional Accessories

Boring Spindle Dia 46, Dia 60, Dia 80

Signal Tower Light

Touch Screen

Depth Measuring Device

"V" Type Cylinder block Clamping Fixture

Tool Grinder

Customary Accessories	Model MB-2&3	Model MB-3&4
Boring Spindle (Dia 36)	1 No	1 No
Boring Spindle (Dia 46)	Nil	1 No
Setting up Parallel (60 mm)	1 Pair	1 Pair
Setting up Parallel (150 mm)	1 No	1 Pair
Spindle centering Device (Dia 36)	1 Set	1 No
Spindle centering Device (Dia 46)	1 No	1 No
Single cylinder block Clamping device	1 No	1 Set
Boring Tool Dia 12X35	1 No	1 No
Boring Tool Dia 12X45	1 No	1 No
Boring Tool Dia 18X35	Nil	1 No
Boring Tool Dia 18X45	Nil	1 No
Chamfering Tool (Dia 36)	8 No	1 No
Chamfering Tool (Dia 46)	1 No	1 No
Tool Setting Micrometer	1 No	1 No
TSM Frame with Knob	1 Set	1 No
Block Tightening Clamp	1 No	4 No
M12 'T' bolt, Washer with nut	4 No	Nil
M16 'T' bolt, Washer with nut	Nil	4 No
Allenkey 3mm 'T' Handle	1 Nos	1 No
Allenkey 4mm 'T' Handle	1 Nos	1 No
Allenkey Set (9 Nos)	1 Set	1 Set
Double end Spanner (22/24)	1 No	1 No
Table Adjusting Spanner	1 No	1 No
Levelling Plate	3 Nos	3 Nos
Levelling Bolt	3 Nos	3 Nos
Lifting Hole Cover	2 No	2 No